Duroxite® 200

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General Product Description

Typical Applications

Duroxite® 200 is widely used many industries including mining, cement, and steel. Some specific applications include:

Mining

Screen plates, loader bucket liners, feeding systems for ball mills, loader bucket liners, bucket lip shrouds, bucket side shrouds, chutes, liner plates and skip liners

Cement

Cement furnace components, sinter plant parts, fan blades, mixer blades, gyratory mantles, coal and cement pulverizer rolls, raw material crushing components, molding panels

Power

Coal discharger chutes

Steel

Ore sintering, crushing, riddling, blast furnace hoppers, throats, and ovens

Agriculture & Forestry

Grinder chute liners, screw conveyor scrolls, wood chip blower housing liners

Recycling

Screen plates, conveyor liners, separator liners

For more information on applications see the Duroxite® Product brochure.

Standard Dimensions

Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
3 mm on 5 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
4 mm on 6 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
6 mm on 6 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
5 mm on 8 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
6 mm on 8 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
5 mm on 10 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
10 mm on 10 mm

Other plate sizes and custom thicknesses can be produced upon request.

Standard plate sizes

Metric unit
Metric unit
1.2 m x 2.4 m
Imperial unit
4' x 8'
Metric unit
Metric unit
1.4 m x 3.0 m
Imperial unit
4.6' x 10'
Metric unit
Metric unit
1.5 m x 3.0 m
Imperial unit
5' x 10'
Metric unit
Metric unit
1.8 m x 3.0 m
Imperial unit
6' x 10'
Metric unit
Metric unit
2.4 m x 3.0 m
Imperial unit
8' x 10'

Other plate sizes and custom thicknesses can be produced upon request.

Mechanical Properties

Overlay thickness ≤ 5 mm
ASTM G65 – Procedure A weight loss1)
Surface
(g max)
0.19
ASTM G65 – Procedure A weight loss1)
75 % depth of overlay2)
(g max)
0.19
Typical Bulk Surface Hardness
HRC
57 - 60
Typical Bulk Surface Hardness
HV
630 - 700
Overlay thickness > 5 mm
ASTM G65 – Procedure A weight loss1)
Surface
(g max)
0.12
ASTM G65 – Procedure A weight loss1)
75 % depth of overlay2)
(g max)
0.12
Typical Bulk Surface Hardness
HRC
60 - 65
Typical Bulk Surface Hardness
HV
700 - 850
1) ASTM G65 - Procedure A weight loss, is a standard test measuring sliding abrasion resistance using a dry sand/rubber wheel apparatus. ASTM G65-Procedure A is the most severe test method.

2) ASTM G65 - Procedure A weight loss, wear test is conducted at 75% depth of the overlay materials to ensure consistently good wear resistance from the top surface through to the depth of 75% of the overlay.

Microstructure

The microstructure of Duroxite® 200 contains primary chromium-rich carbides and refined multiple-alloy complex carbides with a typical hardness of 2500 to 3000 HK *) dispersed evenly in a ductile eutectic austenite matrix. The typical volume fraction of primary chromium-rich carbides is maintained between 30 to 40% with 7 to 10% of multi-alloy complex carbides.

*) HK is the Knoop microhardness used primarily for very brittle materials or thin sheets.

 

Tolerances

More details are given in SSAB’s brochure Duroxite® Guarantees.

Thickness

Tolerances according to Duroxite® Thickness Guarantee.

Duroxite® overall and overlay thickness tolerances can be guaranteed within ±10% of specified thickness.

Flatness

Plate flatness tolerance can be guaranteed within ±3 mm (±1/8”) over 1.5 m (5’) plate length for plate dimensions equal to or less than 1.5 m (5’) x 3.0 m (10’). For plates greater than 1.5 m (5’) wide by 3.0 m (10’) long, the following flatness guarantees apply.

Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
5 mm on 8 mm
Plate flatness tolerance guaranteed over 1.5m (5'),
Metric unit
1.8 m x 3.0 m
25 mm
Plate flatness tolerance guaranteed over 1.5m (5'),
Metric unit
2.4 m x 3.0 m
41 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
6 mm on 6 mm
Plate flatness tolerance guaranteed over 1.5m (5'),
Metric unit
1.8 m x 3.0 m
25 mm
Plate flatness tolerance guaranteed over 1.5m (5'),
Metric unit
2.4 m x 3.0 m
38 mm
Standard overlay thicknesses
Metric unit
Standard overlay thicknesses
Metric unit
10 mm on 10 mm
Plate flatness tolerance guaranteed over 1.5m (5'),
Metric unit
1.8 m x 3.0 m
12 mm
Plate flatness tolerance guaranteed over 1.5m (5'),
Metric unit
2.4 m x 3.0 m
25 mm

For custom sizes, please consult your local sales representative or Hardox Wearparts center for flatness guarantees.

Delivery Conditions

Duroxite® 200 is normally supplied in an as-welded condition, but can also be supplied in a ground condition upon request.

 

Fabrication and Other Recommendations

Welding, cutting, forming and machining

Recommendations can be found in the Duroxite® Product brochure, or consult your local technical support representative.

Bendability for Duroxite® overlay plate are according to Duroxite® Bending Guarantees.

Safety precautions

When welding or cutting Duroxite® products, gases and harmful fumes are produced that are chemically complex and difficult to classify. The major toxic component in the fumes is hexavalent chromium. The proper exhaust ventilation equipment and fume-extraction torches are recommended, as well as suitable protective clothing and respiratory protection for operators.