Equipment surfaces that can withstand both impact wear and sliding wear are essential for extracting, moving, processing, milling, and recycling minerals and materials. Using Hardox® wear parts and Duroxite® overlays, we can extend the service life of equipment – sometimes by a factor of 2x to 4x.
Static grizzly made from Hardox® 500 wear plate, 50mm.
Mainframe liners in Hardox® 450 for cone crusher.
Trommel screens made from Hardox® wear plate.
Screens in Hardox® 500 Tuf and screen clamps in Hardox® 450.
Mines and quarries are a big part of our business – and with good reason. We’re adept at handling aggressive abrasives on production-critical equipment, such as:
Hardox® 500 Tubes engineered as discharged pipes for cement bulkers increased their service life by 50% – while being half as thick as the old S355 tubes.
Separator blades made in Hardox® 500 (8mm) for a Polysius® mill.
Liner plates in Duroxite® 100-10+5 for raw mill gas chambers.
Nozzle ring guide pin using Duroxite® 100, 4mm welding electrode hardfacing for a Polysius® VRM.
Nozzle ring wear plate for guide pin made in mild steel with Duroxite® 100 – 10+10mm CCO overlay for a Polysius® vertical roller mill.
The crushing, grinding, and mixing that goes into production of cement and concrete is notoriously abrasive on the plant’s wear components. To address extreme wear situations, we can use a combination of Hardox® Wearparts and Duroxite® overlays. In particular, we have technical expertise in manufacturing/re-engineering vertical roller mills (VRM) components, including
Our additional wear components for cement/concrete plants include:
Waste management and recycling requires compacting and/or shredding items that were designed to resist their destruction. The ingenious machines made to repurpose waste have, understandably, numerous parts that are vulnerable to impact and abrasive wear. Let us help extend the life of your:
Refurbished refuse (garbage) compactor, tailgate and body made from 4mm Hardox® HiAce wear plate for protection against abrasive and acidic loads.
We offer wear upgrades for liner plates used on conveyors, feeders, chutes, and cones, as well as other wear components found in steel and aluminum mills. And “hot” applications can benefit from the use of our Hardox® HiTemp wear plate.
With Hardox® HiTemp wear plate, mills have a cost-efficient solution for wear resistance at high temperatures in the 300° to 500°C range.
Hardox® Pipes and Duroxite® Pipes provide longer service life for the dredging of harbors, canals, or island-building applications.
Dredging pipe formed from Duroxite® 100 wear plate.
Please contact us anyway. We are highly practical engineers, ready for your engineering and wear challenges.