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Wastequip revolutionizes U.S. roll-off containers with Hardox® wear plate

October 11, 2021 6 min read

Wastequip ultra duty container with Hardox® wear plate

Case details

Product Hardox® 450
Country United States
Company Wastequip
Industry Recycling
Brand program Hardox® In My Body

Roll-off waste containers are notoriously abused by rough transports, precarious material handling and just downright harsh loads. For end users, having to continuously repair or replace damaged boxes means high operating costs and unplanned business interruptions.

Roll-off waste containers are notoriously abused by rough transports, precarious material handling and just downright harsh loads. For end users, having to continuously repair or replace damaged boxes means high operating costs and unplanned business interruptions.

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Case details

Product Hardox® 450
Country United States
Company Wastequip
Industry Recycling
Brand program Hardox® In My Body

New containers are 4 times stronger, weigh 20% less

For Wastequip, a North Carolina-based manufacturer of waste handling equipment, these problems transformed into an opportunity to fill a void in the North American market with an ultra, heavy-duty container made from Hardox® 450 wear steel.

By combining the best traits of Hardox® wear plate with the design and engineering expertise of Wastequip, the new containers offer users a light-weight option with enhanced strength and load optimization capabilities that allow haulers to carry significantly more payload than traditional steel roll-offs. Meanwhile, the added wear-resistance and durability not only provide a longer service life, but reduce the need for repairs and diminish overall costs by eliminating repeated replacements. All of these benefits result in lower operating costs and enhanced sustainability, with fewer loads translating to decreased CO2 emissions and increased fuel efficiency.

image of Kirk Warren, Director of Product Management

Pictured above, Wastequip’s Kirk Warren, Director of Product Management and pictured at right, Jon Howley, SSAB Americas’ Environmental and Sustainability Business Development Director spearheaded a joint development project to deliver tougher containers to the U.S. market.

image of Jon Howley, SSAB Americas’ Environmental and Sustainability Business Development Director

In a side-by-side comparison for puncture resistance and dent protection, the container built with Hardox® wear plate maintains structural integrity with less steel. Watch the test videos to see all the action.

Watch the side-by-side tests

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FLEXIBILTY:
PIG IRON VS HARDOX® 450

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STRENGTH:
I-BEAM VS HARDOX® 450

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PUNCTURE RESISTANT:
JACKHAMMER VS HARDOX® 450
I want the toughest container out there

Putting the beast to the ultimate tests

Putting the beast to the test

With a waste container made from Hardox® 450, the opportunity to truly demonstrate the benefits meant squaring off two containers during side-by-side comparisons and pushing the container made with Hardox® wear plate to the bulging point. Watch the test series videos to see all the live action.

On a cold day in December at the SSAB Alabama mill, Jimmy Allen, Technical Development Manager, Special Steels joined Kirk Warren for this series to demonstrate puncture resistance, dent protection and flexibility. The test parameters pitted one of the mill’s containers made with Hardox® 450 and a container constructed with mild steel at a higher thickness rated for heavy-duty applications.

“Everything’s based on data,” says Warren. “So while I like what I’m hearing and I like what I’m seeing, you have to show me the proof. I’ll tell you going in, I questioned how it could really be any different. What makes it so unique? So we set up a series of tests. We did side-by-side comparisons, and it is four times stronger.”

 

comparison of two containers

Partners in sustainability, a story of change one waste container at a time

Partners in sustainability, a story of change one waste container at a time

The journey to launching such an innovative container began with a question, when the owner of a transportation company asked how he could buy a waste container made with Hardox® wear plate. What followed was a collaborative product development project that not only drastically reduced SSAB’s Alabama mill’s waste container operating costs, but also led to the launch of an entirely new product line in the United States. Spearheading the efforts, Jon Howley, Environmental and Sustainability Business Development Director for SSAB Americas and Wastequip’s Kirk Warren worked with their respective teams to bring about significant change.

“For us, there was a need to reduce costs and the environmental impact with a more sustainable option over rented containers,” explains Howley. “The cost associated with the rental of containers was estimated at about $465K per year, not including ongoing maintenance and repair on those types of containers.”

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Watch the full story and see the Beast in action.

EcoUpgraded mobile app defines environmental benefits

SSAB invests in sustainable processes and employees look for continuous improvements. With the container project, engineers were able to also use the company’s proprietary mobile app to calculate the project’s potential savings.

“The sustainability feature, or attribute to load optimization, would be the reduction of loads leaving the facility,” explains Howley. “This is directly associated with the social aspect which would reduce overall emissions related to transporting the material, and it also plays a part in sustainability in the attribute of environmental. We also reduced the weight on average of the containers between 25% and 30%.”

For example, upgrading the design for a 40-yard container made from mild steel to one built with Hardox® wear plate, increases the payload by 2 tons, reduces CO2 emissions by 87 tons and reduces fuel consumption by more than 7,000 gallons over a 12-year service life. For more details, refer to the graphic showing the calculation results from the EcoUpgraded mobile app, which is available for download from both app stores.

Get an estimate of potential savings in a snap with the EcoUpgraded app

image of ecoupgraded report

Certainly not the average roll-off waste container in North America

Certainly not the average roll-off waste container in North America

For end users in the U.S. and Canada who change from mild steel options to containers made with Hardox® wear plate, the savings and benefits are clear.

“It’s not just a roll-off container,” says Warren. “It’s a high tensile strength steel roll-off container. We’re talking four times stronger, 20% lighter and it’s going to last twice as long. There’s less downtime, fewer repairs and users don’t have to keep buying equipment. It’s key to get it in the right application and for an extra heavy-duty application, it’s a no brainer.”

A full fleet of containers made with Hardox wear plate services the steel mill in Alabama ensuring economic and environmental savings

Today, a full fleet of containers made with Hardox® wear plate is in operation at SSAB’s Alabama mill. Removing rentals means a more sustainable way of working with a cost savings of $465K.