Duroxite® 100 US

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General Product Description

Duroxite® 100 US is manufactured by depositing chromium-rich, abrasion-resistant materials on a mild steel base plate using a traditional arc welding process. The hardfacing overlay plate is suitable for severe abrasive wear and moderate to low impact applications. The multiple-layer overlay is also capable of maintaining the typical surface hardness of 54 HRC at elevated temperatures up to 540 ºC (1000 ºF). This product is available in single-layer or multiple-layer up to 1/2’’ thick for overlay.

 

Key Benefits

  • Good formability due to staggered cracking pattern on overlay surface

Typical Applications

Duroxite® 100 US is widely used in the mining, power generation, cement, dredging, steel production, waste handling, glass production, and pulp and paper industries. Some specific applications include:

Mining

Chutes/hoppers, liners for truck beds, dozer blades, shovel buckets, dragline buckets, excavators

Cement

Separator guide vanes, discharge cones for clinker storage bins, chutes for sintering ore conveying, outlet ducts for clinker grinding mills, receiving hoppers

Dredging

Dredging pipes and pumps, suction pipelines, pump discharges

Steel

Fan blade/housings, coke vibrating screen plates

Power

Coal handling chutes, coal feeder liners, crusher screen plates, classifier cones, journal liners, silo bunkers

For more information on applications see the Duroxite® workshop brochure.

Standard Dimensions

Standard overlay thicknesses
Single pass
Imperial unit
Standard overlay thicknesses
Single pass
Imperial unit
1/8" on 1/4"
Standard overlay thicknesses
Multiple Passes
Imperial unit
1/4" on 1/4"
Standard overlay thicknesses
Single pass
Imperial unit
Standard overlay thicknesses
Single pass
Imperial unit
3/16" on 5/16"
Standard overlay thicknesses
Multiple Passes
Imperial unit
1/4" on 3/8"
Standard overlay thicknesses
Single pass
Imperial unit
Standard overlay thicknesses
Single pass
Imperial unit
Standard overlay thicknesses
Multiple Passes
Imperial unit
3/8" on 3/8"
Standard overlay thicknesses
Single pass
Imperial unit
Standard overlay thicknesses
Single pass
Imperial unit
Standard overlay thicknesses
Multiple Passes
Imperial unit
1/2" on 1/2"

Other plate sizes and custom thicknesses can be produced upon request.

Standard plate sizes

Imperial unit
4' x 8'
5' x 10'
6' x 10'
8' x 10'

Other plate sizes and custom thicknesses can be produced upon request.


Mechanical Properties

Wear properties
Number of overlay passes
Wear properties
Number of overlay passes
Single pass
Wear properties
Guaranteed surface hardness 1)
(min HRC)
54
Wear properties
Guaranteed surface hardness 1)
(min HV)
570
Wear properties
Number of overlay passes
Wear properties
Number of overlay passes
Multiple passes
Wear properties
Guaranteed surface hardness 1)
(min HRC)
57
Wear properties
Guaranteed surface hardness 1)
(min HV)
630

1) Overlay surface hardness is measured flat on the machine just below its surface.

Tolerances

Thickness

Overlay thickness tolerance can be guaranteed within ±10% of specified thickness.

Flatness

Flatness is guaranteed over a 5 ft section of the plate. For plate sizes up to 5’ x 10’, the flatness tolerances follow the 5’ x 10’column of the tables. For wider plates (6’ x 10’or 8’ x 10’), the guarantees are as shown in the tables.
Standard overlay thicknesses
Imperial unit
Standard overlay thicknesses
Imperial unit
3/16" on 5/16"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
5' x 10'
1/8"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
6' x 10'
1"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
8' x 10'
1 5/8"
Standard overlay thicknesses
Imperial unit
Standard overlay thicknesses
Imperial unit
1/4" on 1/4"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
5' x 10'
1/8"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
6' x 10'
1"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
8' x 10'
1 1/2"
Standard overlay thicknesses
Imperial unit
Standard overlay thicknesses
Imperial unit
3/8" on 3/8"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
5' x 10'
1/8"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
6' x 10'
1/2"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
8' x 10'
1"
Standard overlay thicknesses
Imperial unit
Standard overlay thicknesses
Imperial unit
1/2" on 1/2"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
5' x 10'
1/8"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
6' x 10'
1/4"
Plate flatness tolerance guaranteed over 1.5m (5'),
Imperial unit
8' x 10'
5/8"

For custom sizes, please consult your local sales representative for flatness guarantees.

 

Delivery Conditions

Duroxite® 100 US is normally supplied in an as-welded condition, but can also be supplied in a ground condition upon request.

Fabrication and Other Recommendations

Welding, cutting, forming and machining

Recommendations can be found in the Duroxite® workshop brochure, or consult your local technical support representative.

Appropriate health and safety precautions must be taken when bending, welding, cutting, grinding or otherwise working on the product.

Safety precautions

When welding or cutting Duroxite® products, gases and harmful fumes are produced that are chemically complex and difficult to classify. The major toxic component in the fumes is hexavalent chromium. The proper exhaust ventilation equipment and fume-extraction torches are recommended, as well as suitable protective clothing and respiratory protection for operators.