The road to sustainable steel

From buildings and bridges to cars and home appliances, modern society is built on steel. In North America, SSAB steel is already made from 97% recycled materials, but it is not enough – it's time to remove fossil-based energy sources, too.

The world needs steel. It’s strong, durable, and fully recyclable. However, traditional steelmaking has a heavy environmental impact/footprint. In fact, the steel industry currently accounts for no less than 7 percent of the world’s total CO2 emissions.

But this can – and must – change. SSAB is currently upscaling and commercializing the world’s first fossil-free steelmaking technology, known as HYBRIT, in cooperation with partners LKAB and Vattenfall. By replacing the coking coal traditionally used in iron ore-based steelmaking with fossil-free electricity and hydrogen, the process produces steel with virtually no carbon footprint. SSAB Fossil-free™ steel will be launched on the market in 2026.

Concurrently, SSAB is also working with recycled steel, and in March 2023 launched a zero emission steel made from recycled raw material – SSAB Zero™. By incorporating recycled steel into production, SSAB Zero™ can help achieve a circular economy and reduce the environmental impact of the steel industry.

 

Harnessing the power of recycled steel and renewable energy

SSAB Zero is produced in electric arc furnaces (EAF) using recycled steel as the raw material, while the production process is powered by fossil-free electricity and renewable natural gas . The result is steel produced with virtually zero emissions.

“By utilizing steel scrap and fossil-free energy, we can make a significant contribution towards decarbonizing the steel industry,” says Ben Kowing, CTO, SSAB Americas. “Along with our continued efforts to develop the world’s first fossil-free steel, SSAB Zero™ will be an important part of our future comprehensive zero fossil carbon emission-free steel offering.”

 

Fossil-free vs. zero fossil carbon emission: what’s the difference?

Both SSAB Zero™ and SSAB Fossil-free™ steel are produced with no fossil carbon emissions, with production powered entirely by fossil-free electricity and renewable natural gas. The key difference is that SSAB Zero is produced using recycled steel, whereas SSAB Fossil-free steel is based on iron-ore without fossil fuels. However, the reality is that there is not enough scrap steel available to meet global demand, while the commercialization of fossil-free steel is still a few years away. As such, SSAB Zero™ and SSAB Fossil-free™ are not competing products – in fact, they have been developed to complement each other towards the same goal: zero fossil carbon emission.

“Based on the increasing customer demand for fossil-free steel, we soon realized that we could use more than one technology to meet the challenge of decarbonization,” says Kowing. “We now have a comprehensive offer of fossil carbon emission-free steels, so that regardless of the ironmaking process – based on iron ore or recycled scrap – SSAB will have the best offering on the market.”

 

The real green solution

In many industries that rely on steel, finding greener alternatives is imperative to combating climate change.  

However, when it comes to SSAB Zero™ and SSAB Fossil-free™ steel, SSAB does not engage in any mass balancing allocation of emission reduction or carbon offsetting activities. The carbon emission reductions are real and tangible. SSAB is completely transparent about any associated carbon emissions, no matter how small, and the carbon footprint of both steels will be verified by a third-party.

“We understand that for many of our customers, steel represents a large part of their own carbon footprint, so they need complete transparency,” says Kowing. “We always ensure our steels are delivered with accurate and reliable values, which our customers can use with confidence in their own footprint calculations.”
 

Developing a comprehensive zero fossil carbon emission offering

Based on increasing customer demand, SSAB is developing two steels with zero fossil carbon emission.

SSAB Zero™ is based on recycled steel, using electric arc furnaces powered by fossil-free electricity and biogas. It was launched in the US and Europe in March 2023, with more markets to follow. SSAB Zero™ has zero fossil carbon emission (less than 0.05 kg CO2e emissions per kg steel in scope 1 and 2) in operations, including purchased energy and transportation. SSAB practices market-based emission factors for the electricity used and may secure fossil-free electricity through electricity guarantees of origin. Fossil fuels remain in the ground as SSAB has implemented a system to manage and ensure the correct source and use of alternatives connected to the production of SSAB Zero™. Only recycled steel is used as the raw material, which means SSAB Zero™ supports the circular economy. SSAB does not engage in carbon emission offsetting activities.

SSAB Fossil-free™ steel is based on the patented HYBRIT® technology with direct reduction of iron ore using fossil-free hydrogen. SSAB aims to produce the steel at a commercial scale in 2026.

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What is SSAB’s main objective for developing emission-free steel?

The steel industry is currently one of the highest carbon emitters, accounting for 7% of all emissions globally. While SSAB is already one of the world’s most efficient steelmakers, we know that the industry still has a long way to go. Our objective is to lead the steel industry to a decarbonized future.

Learn more about what a fossil-free future means for you

Why should I buy steel made with no carbon emissions?

An investment in steel without carbon emissions adds value to your business by eliminating the carbon footprint in the steel part of your value chain. Apart from a large end-customer demand, it enables the SSAB's customers to become forerunners and take the leading position within their industries, offering products of superior quality and with a very low carbon footprint.

Six reasons

What is the difference between SSAB Zero™, SSAB Fossil-free™ steel and standard steel?

Both SSAB Zero™ and SSAB Fossil-free™, are steels with virtually zero fossil carbon emissions in SSAB operations. SSAB Zero™ is based on scrap. SSAB Fossil-free™ steel will be based on iron-ore produced without fossil emissions, using HYBRIT® technology. Independent of the raw material, to our knowledge, SSAB will have the lowest emission steel offering. SSAB Zero™ and SSAB Fossil-free™ steel will have the quality and properties.

How can I find out more about SSAB’s emission-free steel?

If you cannot find the information you are looking for here, please contact us here. Or get in touch with your SSAB sales contact directly.

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SSAB Fossil free steel

The future is fossil-free

SSAB Fossil-free™ steel is produced by using HYBRIT® technology, with direct reduction of iron ore using fossil-free hydrogen – emitting water instead of CO2.